All About Work Standards: Creating, Implementing, Maintaining, and Improving Work Standards, Toyota Standard Work, and Leader Standard Work for Continuous Improvement (All About Lean)

All About Work Standards is a practical and utilitarian guide to creating, implementing, maintaining, and improving work standards, the key to continuous improvement. It includes examples from a broad range of industries, and explains the difference between work standards and Toyota Standard Work. The book also explores Leader Standard Work, including its purpose, potential, and limitations. This hands-on resource is essential for practitioners, students, and researchers in lean manufacturing.Praise for All About Pull ProductionStandards are, in my opinion, the most important foundation of Lean and one which is often underrated and given less attention by manufacturing professionals. This is one of the main reasons why implementations of lean manufacturing often fail to deliver their full potential or at all. The discipline of setting and maintaining work standards and standard work is absolutely essential to lean manufacturing. Professor Roser has produced another masterpiece on lean which takes the reader through the different steps of writing, implementing, and improving standards, and with the added bonus of details on related topics such as OEE, TPS problem solving, and line balancing. It is full of practical examples and invaluable advice for the reader, and a must-have for all lean manufacturing practitioners. A superb addition to lean literature. – Cheong Tsang, Bosch Plant Manager (Retired)

Prof. Dr. Roser is an irreplaceable professional in teaching and studying production management systems. He has long experience and much knowledge as a practitioner and a consultant in lean management all over the world. Today he is the most active figure outside Japan in research on the Toyota Production System. Readers will definitely obtain a lot of valuable insights and new ideas from his book on work standards which are often referred to Toyota. – Dr. Masaru Nakano, Professor, Keio University; Former Toyota Manager

Christoph Roser has assembled a veritable encyclopedia in All About Work Standards, featuring standard work and work standard examples from a wide range of industries worldwide. – Mark Warren, Manufacturing Engineer and Production Historian

Christoph has done the operations world a huge service by writing a comprehensive book on a topic of fundamental importance but one that has been inadequately discussed until now. Despite being a foundation stone in the Toyota house, manufacturing standards have long been a source of confusion even amongst lean practitioners. With his customary clarity, Christoph sets out history, types, guidelines, implementation, and pitfalls. How standards relate to OEE and problem solving are the cherry on the top. Superb! – Dr. John Bicheno, Emeritus Professor of Lean Enterprise, University of Buckingham

Coordination of work is the key ingredient for any business success. The better the coordination, the less process wastes. For decades it has been known that there are three ways to realize coordination: standardization, planning, and mutual adjustment. It is also well known that standardization is the most effective and efficient. Still, most literature focuses on better planning and control instead of trying to standardize first. Christoph Roser redresses the balance, which provides a major input for any operating manager. – Matthias Thürer, Professor for Factory Planning and Intralogistics, University of Technology Chemnitz

From the Publisher

Your Trusted Guide to Work Standards, Standard Work, and Leader Standard Work

All About Work Standards is a practical and utilitarian guide to creating, implementing, maintaining, and improving work standards, the key to continuous improvement. It includes examples from a broad range of industries, and explains the difference between work standards and Toyota Standard Work. The book also explores Leader Standard Work, including its purpose, potential, and limitations. This hands-onresource is essential for practitioners, students, and researchers in lean manufacturing.

Highly praised by Experts

Prof. Dr. Roser is an irreplaceable professional in teaching and studying production management systems. He has long experience and much knowledge as a practitioner and a consultant in lean management all over the world. Today he is the most active figure outside Japan in research on the Toyota Production System. Readers will definitely obtain a lot of valuable insights and new ideas from his book on work standards which are often referred to Toyota. Dr. Masaru Nakano, Professor, Keio University; Former Toyota ManagerChristoph Roser has assembled a veritable encyclopedia in All About Work Standards, featuring standard work and work standard examples from a wide range of industries worldwide. Mark Warren, Manufacturing Engineer and Production HistorianStandards are the most important foundation of Lean and one which is often underrated and given less attention by manufacturing professionals. Professor Roser has produced another masterpiece on lean which takes the reader through the different steps of writing, implementing, and improving standards. It is full of practical examples and invaluable advice for the reader, and a must-have for all lean manufacturing practitioners. A superb addition to lean literature. Cheong Tsang, Bosch Plant Manager (Retired)Christoph has done the operations world a huge service by writing a comprehensive book on a topic of fundamental importance but one that has been inadequately discussed until now. Despite being a foundation stone in the Toyota house, manufacturing standards have long been a source of confusion even amongst lean practitioners. With his customary clarity, Christoph sets out history, types, guidelines, implementation, and pitfalls. Superb! Dr. John Bicheno, Emeritus Professor of Lean Enterprise, University of Buckingham

Written for the practitioner with many practical tips and examples

Toyota Practical Problem Solving (PPS)

Discover the transformative power of Toyota’s Practical Problem Solving approach with this essential guide! Dive deep into a methodology that emphasizes a thorough problem definition and understanding before leaping to solutions. Structured around the renowned A3 report, this book meticulously walks you through each step of the process: from clarifying the problem and breaking it down, to setting targets, analyzing root causes, developing and implementing countermeasures, monitoring progress, and finally standardizing and sharing results.

How to Use Work Standards

Work standards transform your work processes and improve your operations. This book delves into the essential principles of developing, implementing, and refining work standards to target efficiency, safety, and quality. Most changes in the work standard should be initiated by the operators. Verification, operator training, and process confirmation are non-negotiable steps to ensure effectiveness and compliance. Unlock the potential of your team using work standards!

Toyota Standard Work

Discover the secrets of Toyota standard work with our comprehensive guide, which delves into the famous three worksheets—production capacity sheets, standard work combination tables, and standard work layout sheets. Learn how these tools can optimize your production processes by defining available capacity, organizing operator tasks, and arranging workstations effectively. This essential read will equip you with the knowledge to implement these principles and boost your operational efficiency.

Many Examples of Work Standards

This book contains many examples of actual work standards used in industry, and elsewhere. From simple text-only standards from World War II to modern tabular industry standards to highly detailed left-hand-right-hand standards. From NASA Apollo launch checklists to aviation checklist to WHO trauma care checklists. Highlight key points using one-point-lessons. Manage variety using build manifests. Maybe even use standards projected on the work surface or augmented reality standards. This book has them all.

Prof. Dr. Christoph Roser

Prof. Dr. Christoph Roser is an expert for lean production. He learned the Toyota Production System while working for Toyota in Japan for 5 years, and further practicing it at McKinsey and Bosch. He is professor of Production Management at the Karlsruhe University of Applied Sciences. His interests are in everything related to lean manufacturing, bottleneck detection and management, and historic developments of manufacturing. He is well known for his lean blog, AllAboutLean, and his award winning book All About Pull Production.

Former employees of Toyota, McKinsey and BoschOver 25 years experience in pull and lean manufacturingLean projects in almost 200 different plantsExperience in many industries, from automotive to semiconductors, from food to paper, and many more

ASIN ‏ : ‎ B0DJTCN2XT
Publisher ‏ : ‎ AllAboutLean.com Publishing; 1st edition (October 9, 2024)
Publication date ‏ : ‎ October 9, 2024
Language ‏ : ‎ English
File size ‏ : ‎ 57870 KB
Simultaneous device usage ‏ : ‎ Unlimited
Text-to-Speech ‏ : ‎ Enabled
Screen Reader ‏ : ‎ Supported
Enhanced typesetting ‏ : ‎ Enabled
X-Ray ‏ : ‎ Not Enabled
Word Wise ‏ : ‎ Enabled
Print length ‏ : ‎ 319 pages